DTC51632 DTC FUSION N2 25 PageTurn - Flipbook - Page 16
THE REAL STORY
BEHIND TOOL LIFETIME
WHAT IMPACTS IT - AND HOW TO EXTEND IT
In busy production
environments, tool wear is
often treated as an inevitable
part of the job. But tool life
is influenced by much more
than just frequency of use.
Storage conditions, operator
habits, working environment
and consumable selection
all play essential roles in
determining how long your
tools perform at their best.
Understanding these factors can help
reduce premature wear, improve
safety and save money across the
business. Here is a closer look at
the most common causes of tool
degradation and what you can do to
prevent them.
15
Improper Storage
Tool care begins before use.
Storing tools in damp or cluttered
spaces can lead to rust, damage or
reduced accuracy over time. This
is particularly critical for precision
instruments. Introducing organised
storage systems, clean workstations,
and controlled environments can
dramatically extend tool life.
Operator Habits
Even the best tools will wear
quickly if used incorrectly. Excessive
force, poor handling and skipping
maintenance are all common causes
of damage. Training staff to follow
best practices and encouraging a
culture of care can make a significant
difference to tool lifespan and
performance.
Environmental Conditions
Tools are affected by the air around
them. Fluctuations in temperature,
high levels of dust or humidity, and
exposure to chemicals can lead
to corrosion, distortion or general
wear. For sectors such as marine,
composites and aerospace, managing
environmental exposure is vital for
tool longevity.
Consumable Compatibility
Using the wrong consumables can
accelerate tool wear. For example,
an overly abrasive disc or unsuitable
cutting fluid can cause unnecessary
strain. Always pair tools with the right
accessories for the material, process
and application to reduce friction,
heat buildup, and wear.
Lack of Maintenance Routines
Neglecting simple maintenance
can shorten the life of even the
most robust tools. Regular cleaning,
checking for damage and replacing
worn parts all contribute to longevity.
Implementing routine inspections
ensures tools remain safe, sharp and
reliable.
A Smarter Approach to Tooling
Tool life is not just about how often
a tool is used. It is about how it is
stored, handled, maintained and
supported. Paying attention to the
details at every stage of a tool’s life
cycle helps avoid costly breakdowns
and ensures consistently high
performance.
By focusing on these often
overlooked factors, workshops can
protect their investment and raise
their standards.
